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24/32' Hi-Cube Broadcast TV Trucks

Our Hi-Cube Broadcast TV Trucks are 24’ to 32’ long bumper-to-bumper with a 24/32’ work area box that is 8 ½ ’ wide. This production truck is designed to handle up to 12 cameras and can be equipped with a microwave or satellite dish.

TV Pro Gear’s uses Gerling and Associates to build their rack-ready chassis. Gerling and Associates has delivered over 700 broadcast video production truck chassis since being founded in 1986. TV Pro Gear’s and Gerling’s years of experience insures our customers get trucks that hold up under constant usage even in severe conditions. Our attention to fit, finish and details means you get a truck that looks right, won’t leak and is ergonomically correct.

TV Pro Gear engineers work closely with Gerling engineers to create the CAD layout drawings for the vehicles. In addition, the companies’ technical staffs work hand-in-hand to design and specify HVAC, electrical distribution, storage bays, consoles, racks, wall, floor and ceiling treatments. Of course, during this process, the client has final approval.

A “Rack Ready” vehicle is one that has all of the HVAC, electrical distribution, equipment consoles and equipment racks installed. Once the “rack ready” vehicle is completed at Gerling & Associates factory in Sunbury, Ohio, it is moved to one of TV Pro Gear’s System Integration facilities in New York or Los Angeles.

TV Pro Gear’s wiring technicians and engineers install all of the video, audio and transmission equipment. Only the highest quality wire and connectors are utilized. All wires get labels at both ends indicating source, destination and CAD reference number. Wires are dressed in and secured according to military and NASA specifications.

After the equipment is installed and wired, TV Pro Gear’s engineers perform System Configuration on such items as the switcher, router, intercom, replay and camera base stations. Next, TV Pro Gear Quality Assurance Engineers begin a lengthy testing procedure. Every input and output is repeatedly tested for continuity and signal quality. In addition, the QAE staff verifies that the “As Built” CAD drawings conform to reality. Finally, all equipment manuals are bound together along with a CD-ROM copy of the manuals.